New Staging Plan for the Kabanga Nickel Project to Enhance Capital Efficiency and Optimize Economics

Kabanga Definitive Feasibility Study Expected to be Completed in Mid-Year 2025

NEW YORK--(BUSINESS WIRE)--Apr. 1, 2025-- Lifezone Metals Limited’s (NYSE: LZM) Chief Executive Officer, Chris Showalter, announces an operational update on recent activities at its Kabanga Nickel Project, located in northwest Tanzania, and its U.S.-based platinum, palladium and rhodium (“PGM”) recycling project.

Highlights:

• New Kabanga staging plan: Following an evaluation of alternative scenarios, the Definitive Feasibility Study base case will include the initial construction of the full-scale 3.4 million tonnes per year underground mine and concentrator at Kabanga, followed by the construction of the Hydromet refinery at Kahama. This new plan aims to enhance capital efficiency and optimized project economics in response to challenging market conditions.
• Definitive Feasibility Study progress: The Kabanga Nickel Project Definitive Feasibility Study is expected to be completed in mid-year 2025.
• Important strategic partnerships: Continued collaboration with: BHP, the Government of Tanzania, and U.S. International Development Finance Corporation (“DFC”) for the Kabanga Nickel Project; and Glencore for the U.S.-based PGM recycling project.
• Offtake discussions ongoing: Lifezone is actively engaged in a competitive process for the sale of nickel, copper and cobalt from the Kabanga Nickel Project through its portion of marketing rights, facilitated by the Japan Organization for Metals and Energy Security (“JOGMEC”). Lifezone has also been invited to apply for the Export-Import Bank of the United States’ Supply Chain Resiliency Initiative (“SCRI”).

Mr. Showalter commented: “The nickel market has faced significant challenges due to supply dominance by Indonesia, which has impacted prices and necessitated a recast of our development plans for Kabanga. In September 2024, the Kabanga Definitive Feasibility Study was completed to a very high technical level, but under the current market conditions we were prompted to consider alternative development options to bring Kabanga online.”

“The new staging plan is designed to enhance capital efficiency and optimize Project economics. We look forward to completing the Definitive Feasibility Study in mid-year 2025 and delivering long-term value for our shareholders and stakeholders.”

New staging plan for the Kabanga Nickel Project for enhanced capital efficiency

Through detailed analysis of multiple development scenarios, a new staging plan has been carefully evaluated to enhance capital efficiency and optimize economics of the Kabanga Nickel Project. The new staging plan involves the initial construction of the full-scale 3.4 million tonnes per year underground mine and concentrator at the Kabanga site, followed by the construction of the Hydromet refinery at Kahama. This compares to the previous plan which included two phases of development: a 1.7 million tonne per year Phase 1 and an additional 1.7 million tonne per year Phase 2 expansion of both the mine/concentrator and refinery (refer to Lifezone’s February 26, 2024 news release).

Key benefits of the new staging plan include:

• Increased capital efficiency: Staging allows for more efficient allocation of capital, reducing initial expenditures while maximizing returns.
• Enhanced initial cash flows: By starting at the optimized mine size (i.e., doubling the mine size upfront versus the phased development plan), the Project is expected to generate greater cash flows from an earlier stage, accelerating the opportunity for capital repayment and the payout of benefits to all stakeholders and partners.
• Improved economic outcomes: The anticipated economics are expected to be more robust at current metals prices.
• Enhanced bankability: The increased capital efficiency and economics are expected to make the project more attractive for future funding from debt and equity investors.

As part of the new staging plan, a Hydromet demonstration plant is expected to be constructed at the Kahama site, before being replaced by a full-scale refinery. The demonstration plant concept is a critical component of the strategy to de-risk the Project for existing partners and potential financiers, providing valuable data and insights.

Tanzania continues to support the development of the Kabanga Nickel Project

The new staging plan has been presented to the Government of Tanzania, and they have continued to express their overall support for the development of the Project. The Tanzanian Mining Commission has commenced their review of a report on the feasibility study in accordance with an important condition of the Kabanga Nickel Project Special Mining Licence.

Hon. Anthony Mavunde, Tanzanian Minister of Minerals, emphasized the importance of the Kabanga Nickel Project, stating: “This is a high-impact project for Tanzania’s mining sector. We are committed to resolving outstanding matters through the Government’s negotiation team, and we expect the investor to ensure all necessary steps are completed promptly so that mine development can begin without delay.”

Kabanga’s updated Definitive Feasibility Study expected in mid-year 2025

The updated Definitive Feasibility Study is being led by DRA Global – an international multi-disciplinary engineering, project delivery, and operations management group primarily focused on the mining industry. Lifezone expects to release the Definitive Feasibility Study results in mid-year 2025.

In response to recent market conditions, Lifezone has undertaken a rightsizing of operations, which includes optimizing its workforce to improve and maintain financial discipline. This strategic decision was made to ensure the Company remains cost-effective during this period of cyclically low nickel prices and increased market volatility.

Lifezone and Glencore advance PGM recycling project amid U.S. policy boost

The Lifezone and Glencore partnership continues to make steady progress on the U.S. automotive catalytic converter recycling project, with pilot work having advanced to the solvent extraction and ion exchange phase. The recent focus has been on recovery testing of different grading feedstock, with industry-leading Hydromet results achieved to date. Efforts remain ongoing to complete the pilot work and prepare the feasibility study before year-end 2025.

The partnership is working on site selection for the commercial plant and due diligence is ongoing. Additionally, Lifezone is exploring options to secure adequate feedstock volumes for its commercial plant and increasing margins.

Critically, the recent U.S. Executive Order on increasing domestic critical minerals production aligns well with Lifezone’s domestic PGM recycling strategy. Lifezone is assessing how it can benefit from the potential incentives provided by this order.

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About Lifezone Metals

Lifezone Metals (NYSE: LZM) is committed to delivering cleaner and more responsible metals production and recycling. Through the application of our Hydromet Technology, we offer the potential for lower energy consumption, lower emissions and lower cost metals production compared to traditional smelting.

Our Kabanga Nickel Project in Tanzania is believed to be one of the world's largest and highest-grade undeveloped nickel sulfide deposits. By pairing it with our Hydromet Technology, we are working to unlock a new source of LME-grade nickel, copper and cobalt for the global battery metals markets, to empower Tanzania to achieve full in-country value creation and become the next premier source of Class 1 nickel.

Through our US-based recycling partnership, we are working to demonstrate that our Hydromet Technology can process and recover platinum, palladium and rhodium from responsibly sourced spent automotive catalytic converters. Our process is expected to be cleaner and more efficient than conventional smelting and refining methods, enabling the circular economy for precious metals.

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Investor Relations – North America
Evan Young
SVP: Investor Relations & Capital Markets
evan.young@lifezonemetals.com

Investor Relations – Europe
Ingo Hofmaier
Chief Financial Officer
ingo.hofmaier@lifezonemetals.com

Source: Lifezone Metals