Kia Slovakia boosts production line resilience, uptime, and digital capabilities through motion solution modernization
Important equipment upgrade streamlines programing, component changeovers, software migration, and version management using the latest Kinetix servo technology from

The body shop lifters use servo motors and drives to elevate and orient primary car body components during the manufacture of Kia's Ceed and Sportage models. The lifter's existing servo solution was identified by Kia engineers as approaching end-of-life, so the system will undergo replacement over the summer shutdown. Through this modernization program, the body shop not only benefits from greater uptime-related resilience, but also the added capabilities delivered by modern digitalized hardware running contemporary communication networks.
"End-of-life and obsolete components elevate risk levels and the possibility of downtime in any manufacturing operation," said
Kia's deployment of Allen-Bradley® Kinetix® 5700 servo drives and MPL servo motors will also streamline much of what goes on behind the scenes, with Rockwell Automation PLCs handling software migration, adaptations and upgrades.
"This is an important part of the production process, so our primary requirement, in addition to accuracy, is reliability," said Peter Holubčík, assistant manager, maintenance body at Kia Slovakia. "When downtime is required, such as when we reconfigure the lifters, we need to do this as quickly as possible, something that the new, tightly integrated PLC, servo and network architecture will allow us to do."
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